2013 200 Series LC, 2013 Porsche Cayenne 6spd stick ,1985 FJ-60 (sold) ,1977 FJ-40 (sold) , 2005 Ural Gear Up (sold), www.badlandsexpeditions.wordpress.com. This enables better control of the winch in unexpected situations. According to the wiring diagram below, attach the black/red/yellow cable from the solenoid box to the winch. Far-right black wire needs to be connected to the yellow terminal on the motor that is on the front side of the winch. Heres how you can do that: Thats all there is to it. Badland apex 12000 winch wiring diagram the badland apex 12000 winch can be easily wired with the help of the following diagram. As a result, it's safe. As a result, if you are racing off-road, going to an off-road racing event, or just simply driving there for fun, having this unit can be immensely useful. It did work but eventually my OCD kicked in and the thought of that wired remote sitting in the box unused got to me and I decided to go ahead and rip everything out and install the Badlands wiring and cables, but to my dismay they were all too short! Roller Fairlead comes with two way and 4-way rollers that can guide your steel cable from different angles. Compare our price of $349.97 to SMITTYBILT at $599.99 (model number: 97612). Do not try to guide wire rope. Keeping a constant focus is more critical. Tools required for assembly and service may not be included. Drill pilot holes for the mounting screws. 2. Do not power the hook all the way into the fairlead to prevent damage. Or trade for a new Apex 5500 long drum winch or equivalent. I dont know about you but that is a big advantage for me. Frequency (hz)315 Mhz. Badland is a winch brand that provides good quality winches. of tension. I bought the Badland ZXR 3500 winch to replace the winch that came on my Honda Rancher 420 44. Looking to purchase motor brushes and brush retainer springs for 1500 lb. document.getElementById( "ak_js_1" ).setAttribute( "value", ( new Date() ).getTime() ); I am looking for a replacement box that the controls are in that mounts on top of my Badland 12000 zxr wench. Speaking of safety, the Badland ZXR also has an automatic load-holding brake. (Wire rope enters/exits at the top. Keep proper footing and balance at all times. I wanted to be able to recommend good equipment that's SAFE and also provide resources for how its used. Classifieds - Engine/Transmission/Transfer Case, BJ42 | FJ43 | BJ44 | FJ45 | FJ45LV | HJ47, North American Clubhouses - Central Region, CA.AB- Rocky Mountain Land Cruiser Association, CO/WY- Horsetooth 4 Wheelers Cruiser Club, TX- Lone Star Land Cruisers - Austin Chapter, TX- The White Trash of the Elwood Chapter, CA.BC- Okanagan-Similkameen Land Cruisers, NV- Battle Born Cruisers of Northern Nevada, Vendors: Accessories - Electronics - Recovery, http://forum.ih8mud.com/60-series-wagons/607868-dutch-stole-all-5-speed-diesels.html, http://money.visualcapitalist.com/worlds-money-markets-one-visualization-2017/, badlands apex wireless winch controller with a warn M8000 winch. Industrial/Tow Truck Electric Winch Owner's Manual A good winch cover can withstand all problematic weather conditions, prevent rust, protect the synthetic rope from the suns UV exposure, keeps the mud off from getting into the strands of rope, which can be abrasive and damage your cable. THE MANUFACTURER AND/OR DISTRIBUTOR HAS PROVIDED THE PARTS LIST AND ASSEMBLY DIAGRAM IN THIS MANUAL AS A REFERENCE TOOL ONLY. Electrical winches can perform at their maximum potential for a limited amount of time. Some customers report that this product overheats. unplug the Pendant connector and disconnect the Battery Cables before performing any inspection, maintenance, or cleaning procedures. Install the winch using hardware specified on the specification chart. Here are some instances in which you can use the product: This unit can help off-road enthusiasts recover their own vehicle if stuck in a situation. Do not wear loose clothing or jewelry, as they can be caught in moving parts. Electrical electrical wiring is a potentially hazardous task if carried out improperly. Replace the stock circuit breaker from the Harbor Freight winch that comes with no protection and no place for mounting. From the solenoid box, attach the wire to the circuit breaker, and the other terminal of the circuit breaker is a route to the batterys positive terminal. It is affordable yet features extreme power and efficient, advanced design. The Badland universal winch . It also comes with an adapter plate that anchors the winch to the trailer ball. It offers a high-quality cable rope that is made with aircraft-grade materials. Attach the Pendant Controller to the Socket on the Solenoid Assembly, see Figure K. Operate the Pendant controls briefly to ensure they work properly, see Figure L. If operation is reversed, the power cables may be connected backwards. Badland 18000 Winch Installation & Instructions Manual: Download. Don't get scammed by websites pretending to be Harbor Freight. They are appropriately priced, and are easy to install. Aluminum Hawse Fairlead for Synthetic Winch; Roller fairleads are used in conjunction with a steel cable line. TO PREVENT SERIOUS INJURY FROM LEAKING BATTERY ACID:Do not use a dirty, corroded or leaking battery. There are a lot of winches on the market that claim to get heavy-duty work done but at a very high price. It halves the load on the winch through pulley action. This is especially important before rigging, installing, free spooling, or servicing. Place heavy rag or carpet over wire rope span 6 feet from hook to help absorb the force released if the wire rope breaks. New Badland ZXR 12000 winch, never been out of the factory box. Mounting the Winch. Apart from trucks, these can also be fixed on trailers and some heavy-duty RVs. The warnings and precautions discussed in this manual cannot cover all possible conditions and situations that may occur. Do Not Sell or Share My Personal Information, Series-wound motor stays cooler during long pulls, Three-stage planetary gear system for fast line speed, Automatic load-holding brake for maximum safety, Cable tensioner to prevent cable tangling. Two best universal wireless remote controls supporting all the models. These winches are made in China under high-quality assurance and strict control from where they are shipped worldwide. You may wish to keep the engine running while using this winch, to continually recharge the battery. The far-left black wire is connected to the only remaining terminal at the top-backside of the motor. If winch gets submerged accidentally, it needs to be immediately disassembled, cleaned, dried and re-lubricated by a qualified technician to prevent permanent damage from corrosion. Keep your winches running efficiently and make them last as long as possible by getting precisely the parts you need. It has a listed breaking force of 4600 lbs but is recommended for use in ATVs and UTVs. remote control cable directly to the remote socket on the solenoid box. Due to continuing improvements, actual product may differ slightly from the product described herein. No hardware to mount or connect the electrical components. Uncoil the wire rope, except for 5 full wraps. With every winching circumstance, theres a risk of potential injury. We may earn a small commission from affiliate links and paid advertisements. Do not use thinner/longer cables or link multiple cables together. It reduces the load on the winch, allowing it to work longer with less heat buildup. Handlebar Control Switch: 3. We guarantee this product to be free from defects in materials and workmanship 90 days from the date of purchase. This step is necessary to ensure your safety while using the unit. Let's discuss some setbacks of this unit. This site uses cookies to help personalise content, tailor your experience and to keep you logged in if you register. Originally, I was going to try to utilize everything that was already installed and simply bolt in the new winch and reconnect the blue and yellow wires. Its extreme weather tolerance also helps this product to be reliable on wet terrains. Maintain labels and nameplates on the winch. Badland ZXR 12000 Winch Wiring Diagram. Is the problem in the relay or in the motor. Installing the Badland ZXR is an easy task and involves the following simple steps: If youre unclear about any of these steps, be sure to refer to the video below for a full ovvi. They are lighter and designed to give you a slightly better approach angle since they let the cable slide across. Always ensure the product compatibility with your vehicle before ordering and ensure you read the badland winch wiring diagram. if abnormal noise or vibration occurs, have the problem corrected before further use. We hope these videos help inform your tool-buying decisions. Recovery Kit: 6. No hardware to mount or connect the electrical components. Tighten fasteners to the listed torque values. Yes, these units are waterproof. Use a spotter to assist you in assuring that it is safe to operate the winch. Your email address will not be published. Do not use winch in overwind orientation. It is in the signature Mile Marker orange and black color. 1. Always examine the working conditions of your winch before using it on the trail. Weighing at around 90 pounds, this winch is excellent for heavy-duty use. It locks the wire in its place. First of all, check the winch for any breakage or uncovered wires. John Calhoun, I have searched everywhere too and cannot find a box, let me know if you find one please and I will too. Winching with a vehicle s transmission in gear or park may damage the transmission. Keep clear. Even though it has been pulled straight, some wires in the wire rope are stretched, and others are severely bent, if not broken. Use supplied power cords/wire rope or cables listed in manual only. To overcome this difficulty, manufacturers have added a series-built motor that does not heat up as fast as the typical solenoid. This route must be secure, out of the way of moving parts, road debris, or any possibility of being damaged by operation or maintenance of the vehicle. Attach the circuit breaker to the battery's positive side and then route the red wire from the circuit breaker to the solenoid box. It is perfect for the Badland 2500 lb winch. You can increase the rope length and get more spools on your drum with its thin size. Let's see what makes it such a great product. I handle the research side of things here as well as product selection for gear reviews. Keeping a constant focus is more critical. Weve covered most of the badland winch parts that you can need for the replacements or upgrades. Its tools are made at Calabasas, California, but the Badland winches are manufactured in China. The remote control will auto shut down when not in use after two minutes. This is not the type of super synthetic ropes that other manufacturers create, with the super anti-abrasion technology or whatnot. Featuring an automatic load-holding brake for safety, this electric winch is a must-have for your next off-road adventure. The winch still works, but all of the electronic components got corroded by moisture. lb. Truck/SUV Winch Owner's Manual Harbor Freight Tools 12000 lb. Use the included brackets (attached to the bottom of the Solenoid Box) to mount the solenoid assembly to the tie bars of the winch. Visit our website at: http://www.harborfreight.com Stay out of the direct line that the wire rope is pulling. I recently converted it to synthetic rope, which I purchased from another vendor. Email our technical support at: productsupport@harborfreight.com. However, exercise extreme caution when working around a running vehicle and ONLY operate a vehicle in an outdoor area. I started Winch Central because I've seen some nasty accidents due to crappy rigging or poor practice. Press and hold the remote switch for approximately 2 seconds to start using the winch. 1 BADLAND WINCHES 12,000 lb. Winch, Badland ZXR 12000 lb. It has an almost unbreakable design, which makes it low maintenance and easy to use as well. The part where the rope goes through is made of 6061-T6 billet aluminum, so it is light and yet strong. Do not use vehicle to pull on the Wire Rope and "assist" the winch. Sponsored LostWoods Well-Known Member Joined Mar 13, 2020 The winch's internal mechanism is permanently lubricated. A Synthetic rope with hawse fairlead can reduce about 30-35lbs of the load from the vehicles front. Remove the top cover of the Solenoid Box to drill holes for mounting screws. https://www.harborfreight.com/ZXR-1.Remote-Control-and-Automatic-Brake-63770.html https://www.harborfreight.com/APEX-Synthetic-12000-lb-Wireless-Winch-56385.html Pay no attention to the price listed on the Apex, I got a coupon with the $499 sale price on it. Check the Winch's electrical connections. The build of the fairlead is stainless steel. Copyright 2017 by Harbor Freight Tools. (Wire rope enters/exits at the bottom.). Im looking for a replacement tension plate for my 2500# badlands winch. IP 66 Weather Resistant, Auto-winch designed to recover any stuck vehicle, Comes with an automatic load-holding brake for increased safety. Put the vehicle's transmission in Neutral. Some states do not allow the exclusion or limitation of incidental or consequential damages, so the above limitation of exclusion may not apply to you. Connect red wire to positive battery terminal and black wire to negative battery terminal. Move the Clutch Handle to the Engaged position. When unpacking, make sure that the product is intact and undamaged. To pull out the wire rope, move the Clutch Handle to the Released position, shown in Figure F, slide the loop of the Hook Strap over the hook, then pull on the Hook Strap to pull out the wire rope. Badland Winch Parts List: 1. The rocker switch IN and OUT helps to engage to operate the winch. Mounting Plate: 3. Heavy Duty Winch Mount For Badland 18000 Winchif(typeof ez_ad_units != 'undefined'){ez_ad_units.push([[468,60],'winchreview_com-box-4','ezslot_4',163,'0','0'])};__ez_fad_position('div-gpt-ad-winchreview_com-box-4-0'); When opting for a winch, the wired remote control should be your prime priority from the wireless remote option. Wireless Winch Wireless Winch Remote Control Badland Winches $64.90 3500 Lb 3500 Lb Atvpowersport 12v Electric Winch With Wire Rope Remote Control $212.95 Aircraft Grade Wire Rope. NO LOCKING MECHANISM. The ZXR 12000 Lb winch is IP66-rated waterproof. Hook onto the object using a pulling point, tow strap or chain. Do not use the hand crank, if equipped, to "assist" the winch. TO PREVENT SERIOUS INJURY FROM WINCH FAILURE: Do not slide wire rope through hands, even with gloves on. Plan a route for the wiring from the point of the vehicle where the winch will be mounted, or used, to the battery. Could you tell me where to locate info for this part and price. However, if there are any technical issues or if you are new to winches, the company will do it's best to help you out. Hello, One side of the spooler broke ,all the way around the center and dislodged. Winch with Synthetic Rope Universal; Some Adaptation May Be Required No reviews $76199 Universal Winch Mount for Badland ZXR 9500, ZXR 12,000 & APEX 12000 Winch Heavy Duty Winch Mount For Badland 18000 Winch Wired Remote Control When opting for a winch, the wired remote control should be your prime priority from the wireless remote option. Off-Road Vehicle Winch with Automatic Load-Holding Brake Check latest price Main Features Supports up to 12,000 pounds Automatic Load-Holding Brake 00 horsepower The three-stage planetary gear system 5% duty cycle rating Fairlead Roller with nylon bushings Automatic load-holding brake In-Line circuit breaker Examine the winch for structural cracks, bends, damage, frayed or kinked wire rope, and any other conditions that may affect the safe operation of the winch. Route the Cables from the Solenoid to the battery and from the Solenoid to the Winch, following the precautions discussed above. 12,000 POUND WINCH. 80 ft. x 3/8" synthetic winch rope (8 pages), Motor runs but Wire Rope drum does not turn, Motor runs slowly or without normal power, Winches Badland ZXR 2500 Owner's Manual & Safety Instructions, Winches Badland 56412 Owner's Manual & Safety Instructions, Winches Badland APEX 57535 Owner's Manual & Safety Instructions, 3/8", Replaceable with Spring-loaded Safety Latch. my plug on the top of the black box snapped, looking just for that to be replaced, since everything else is good to go. then wait about a month or so for them to get in, they come all the way from Chinese town. The original was a Warn 2000, but was completely gutless. Any uncovered wires may be the cause of a short circuit. The wires act as switches, something you can notice when you look at the winch solenoid wiring diagram. Electrical winches such as this one derive their power from the vehicle's battery and function according to the battery's power. As you can see all the parts in the diagram below, you can understand the wiring well. I bought a 12000 zxr last year but never opened it until yesterday. HFT BADLAND Badlands Winch Remote Controller Switch Handheld for Badland Winches. Heavy-Duty ATV / UTV Handlebar Rocker Switch With Universal Mount and Wiring. The wire rope's connection to the drum is not intended to sustain a load, without the added support from the friction of at least 5 full turns of wire rope. Indicates a hazardous situation which, if not avoided, could result in death or serious injury. Do not overreach. 3. Mike El Paso, TX, TLCA 8009. The wire rope must be properly coiled under tension to be able to support a load without damage. Notes: BADLAND WINCHES TOOL ZXR 12000 IS IN VERY GOOD LIKE NEW CONDITION. Attach the corresponding wires for connecting the remote control and handlebar switch from the solenoid. The only useful piece of equipment under such conditions is a winch that can pull your vehicle out of a muddy pit. Of course you can get a synthetic rope from pretty much any other winch accessories manufacturer, but what I like about Mile Marker is that they are an approved supplier to the US military. Discover more about the small businesses partnering with Amazon and Amazons commitment to empowering them. No portion of this manual or any artwork contained herein may be reproduced in any shape or form without the express written consent of Harbor Freight Tools.